FASHION FORWARD: New guidelines and ideas have sparked evolution for mask makers

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Cherie Burrow runs another mask through her sewing machine. She is making masks for an elementary school class taught by her daughter. "I've learned a lot in the past 10 months," she said of updates in her manufacturing methods. (Tom Russo | Daily Reporter)

HANCOCK COUNTY — Face masks have changed a lot since they first became a necessary accessory more than 10 months ago.

Just as the world has adapted to change over the past year, local mask makers have adapted to the changing standards for face masks.

When mask use first started ramping up in the U.S. in early April, crafters, sewers and quilters were churning out simple pieces of fabric with elastic ear loops on both sides.

Today’s masks, however, typically have added features like a dome-shape or 3D front that better fits the face, a sewn-in pocket for a removable filter, adjustable ear loops, and a bendable nose piece that fits snugly around the nose.

Cherie Burrow of Greenfield started churning out hundreds of masks for health-care workers and volunteers throughout the county back in April.

As face masks have evolved, so have her sewing methods. “I’ve learned a lot in the past 10 months,” she said.

She no longer makes the flat or pleated-style masks, but has adopted the 3D dome style with a seam down the middle instead, the kind that creates a raised space around the mouth and nose.

She’s also traded out regular elastic for better-fitting elastic with toggles, which can be adjusted for a better fit.

“I think the better fit certainly makes it safer not only for the mask wearer, but for everyone in public,” said Burrow, who has been sewing and quilting for 20 years.

Her sister-in-law, Bonnie Wooten of Carthage, has also adjusted her own mask sewing style. She now adds a layer of anti-allergen material in between two cotton layers, to help filter out airborne particles as a filter would do.

“I put that in the middle as a barrier to make them a little more protective,” said Wooten, who gives away the masks she makes to family and friends. She also gave personalized masks to each member of the Greenfield Veterans Honor Guard, of which her husband is a member.

“The more you make them, the more you figure out ways to make them a little better,” she said. She switched from a flat to a dome-style design a few months ago after realizing the metal strips she was using to create a nose guard were getting bent and broken.

“I found that after a while that when people would fold them up to put in their pockets, those would break. I switched from that to doing the (domed) design, sewing an extra seam into the front to make it stick out a little bit so it doesn’t get real close to your face,” she said.

Wooten has changed the type of ear loops she uses, too, opting for better elastic with adjustable toggles.

Mary Anne Siurek has made plenty of adjustments to her face masks, too, like adding an extra layer, using more comfortable elastic and sewing in bendable pipe cleaners around the nose.

“I’m also adding a third layer of fabric, based on the latest reports of what works best. Every day you turn around there’s something new, and I’m willing to take the chance and try it out,” she said.

Siurek made 750 masks last year in the sewing room in her Greenfield home, giving them away to local hospitals, nonprofits, family members and friends. She and a friend, Denna Gundrum, gave 100 masks to the Greenfield Police Department.

“The demand has quieted down for me,” she said. “Last year this time I was at the sewing machine eight hours a day.”

She’s now branching out into making the masks more decorative by adding embroidery and other embellishments.

“Every time I turn around I see a new pattern to try. I’ve got the embroidery machine out and am starting to make (the masks) more fashionable, because I guess we’re stuck with wearing them for a while,” she said.

For the past six months, Burrow has been churning out fun themed masks for her daughter — a first-grade teacher — and all 18 students in her Shelby County classroom.

“She has taught in person since last August, and knock on wood hasn’t had any quarantines in her class,” Burrow said.

The kids call it the Mask of the Month Club, and they look forward to getting new masks the first of every month. This month’s masks are covered in hearts; next month’s will be covered in four-leaf clovers. Burrow enjoys making the masks and knowing she’s helping keep her daughter and her daughter’s students safe.

“She lives with us here in Greenfield, so we’re keeping us safe too. It’s a chain reaction,” Burrow said of her and her husband.

With no end in sight to how long the world will wear face coverings, fashionable face masks have become all the rage for both kids and adults.

“People don’t want handmade masks as much anymore, because everybody wants the designer types, and people can get them so easily now,” said Beth Williams, who co-owns The Pizza Shop and Sister’s Ice Cream shop in Morristown.

When the pandemic first hit, she and her sister and a handful of employees set up sewing machines in the shop when it was closed down due to COVID and churned out masks for local health-care workers and others in need.

While she enjoyed making the masks and helping out the community, she’s happy to know people can now widely access the type of form-fitting masks they need.

Allison Rose, owner of the Time & Again Shop in Fortville, sells a wide variety of commercially made masks with various designs, phrases and patterns, for about $8 each.

Rose previously sold masks she crafted by hand but eventually found more affordable options online, as supplies rose to meet the growing demand.

She now sells masks that offer a filter pocket, 100% cotton materials, adjustable ear loops and an adjustable nose bridge for a snug fit.

“People seem to appreciate that I have them,” she said.

The masks she sells feature pretty patterns and whimsical wording, which in some cases means sarcastic or sassy phrases.

She sells both the 3D style and pleated designs, both in her store and on eBay. “It just depends on your own comfort level,” she said.

Rose said she’s been relieved to see more people embracing the need to wear masks in public, a rule she strongly enforces in her store.

“I was originally getting a lot of push-back from people not wanting to wear their masks in the store, but that’s changed a lot, which is nice,” she said. “Being a small-business owner, it’s hard to be the person in charge of telling customers what to do.”

MAKING THE MOST OF YOUR MASK

The Centers for Disease Control and Prevention still recommends that people wear masks in public settings; at events and gatherings; and anywhere they will be around other people. Masks also are now required on planes, buses, trains and other forms of public transportation and in U.S. transportation hubs such as airports and stations.

Some dos and don’ts for masks:

DO wear masks that have two or more layers of washable, breathable fabric. Wearing a tightly fitted disposable mask beneath a cloth mask also helps increase protection. The CDC does not recommend wearing two disposable masks; they are not designed to fit tightly, and wearing more than one will not improve fit. If you’re using a KN95 mask, the CDC does not recommend combining it with any other mask.

DO choose masks that completely cover your nose and mouth.

DO choose masks that fit snugly against the sides of your face and don’t have gaps. Masks with nose wires help improve the fit across the bridge of your nose.

DON’T choose masks that make it hard to breathe; for example, vinyl.

DON’T choose masks that have exhalation valves or vents that allow virus particles to escape.

DON’T choose masks that are intended for health-care workers, including N95 respirators or surgical masks.

Source: Centers for Disease Control and Prevention